Product Description
Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants.
We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.
We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines.
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.
2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.
| Crusher type | Model | Spare parts |
| Cone crusher | HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 | Bowl liner, mantle |
| H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800 | ||
| 4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard |
Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts
| Code Elem | C | Mn | Si | Cr | Mo | P | S |
| ZGMn13-1 | 1-1.45 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-2 | 0.9-1.35 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-3 | 0.9-1.35 | 11-14 | 0.3-0.8 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-4 | 0.9-1.3 | 11-14 | 0.3-0.8 | 1.5-2 | – | ≤0.09 | ≤0.04 |
| ZGMn13-5 | 0.75-1.3 | 11-14 | 0.3-1 | – | 0.9-1.2 | ≤0.09 | ≤0.04 |
3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
Chemical composition of Impact Crusher Parts
| NO. | chemical composition % | HRC | ||||||||
| C | Si | Mn | Cr | Mo | Na | Cu | P | S | ||
| KmTBCr4Mo | 2.5-3.5 | 0.5-1.0 | 0.5-1.0 | 3.5-4.5 | 0.3-0.5 | – | – | ≤0.15 | ≤0.10 | ≥55 |
| KmTBCr9Ni5Si2 | 2.5-3.6 | 1.5-2.2 | 0.3-0.8 | 8.0-10.0 | 0-1.0 | 4.5-6.5 | 4.5-6.5 | – | – | ≥58 |
| KmTBCr15Mo | 2.8-3.5 | ≤1.0 | 0.5-1.0 | 13-18 | 0.5-3.0 | 0-1.0 | 0-1.0 | ≤0.10 | ≤0.06 | ≥58 |
| KmTBCr20Mo | 2.0-3.3 | ≤1.2 | ≤2.0 | 18-23 | ≤3.0 | ≤2.5 | ≤1.2 | – | – | ≥60 |
| KmTBCr26 | 2.3-3.3 | ≤1.2 | ≤1.0 | 23-30 | ≤3.0 | ≤2.5 | ≤2.0 | – | – | ≥60 |
Crusher Wear Parts
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| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Certification: | ISO 9001:2008 |
| Standard: | AISI, GB, ASTM, DIN |
| Surface Treatment: | Without Processing |
| Manufacturing Process: | Casting |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What safety considerations should be kept in mind when dealing with spa pulleys?
When dealing with spa pulleys, several safety considerations should be kept in mind to prevent accidents and ensure the well-being of individuals involved. Here’s a detailed explanation of the safety considerations:
1. Power Disconnection:
Before working on or near spa pulleys, ensure that the power to the spa equipment is completely disconnected. This prevents accidental starting of the motor or any unexpected movement of the pulleys. Turn off the power supply at the circuit breaker or switch and verify that there is no electrical power flowing to the spa system.
2. Lockout/Tagout Procedures:
When performing maintenance or repair tasks on the spa pulleys, follow proper lockout/tagout procedures. Lockout/tagout involves securing the power source with a lock or tag, preventing unauthorized re-energization of the equipment while work is being carried out. This helps to protect individuals from accidental activation of the spa system and ensures their safety during maintenance activities.
3. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when dealing with spa pulleys. This may include safety glasses or goggles to protect the eyes from debris or flying particles, gloves to provide hand protection, and any other necessary protective gear based on the specific task and potential hazards involved. PPE helps minimize the risk of injuries and enhances personal safety.
4. Proper Training and Knowledge:
Ensure that individuals working with spa pulleys have received proper training and possess the necessary knowledge and skills to perform the tasks safely. They should be familiar with the spa equipment, understand the potential hazards associated with pulley operations, and know the correct procedures for installation, maintenance, and repair. Proper training helps minimize the risk of accidents and ensures that work is carried out in a safe and competent manner.
5. Equipment Inspection:
Prior to any work involving spa pulleys, inspect the equipment for any signs of wear, damage, or malfunction. Ensure that the pulleys are in good condition, free from cracks, excessive wear, or any other issues that may compromise their integrity or performance. Address any identified problems before proceeding with the task to avoid potential accidents or failure during operation.
6. Proper Installation and Alignment:
During installation or replacement of spa pulleys, ensure that they are properly installed and aligned. Follow the manufacturer’s instructions and specifications for proper pulley installation, including the correct alignment, tensioning, and fastening procedures. Improper installation or misalignment can lead to premature wear, reduced performance, or unexpected pulley failures, which can pose safety hazards.
7. Regular Maintenance:
Incorporate regular maintenance of spa pulleys into the overall spa maintenance routine. This includes tasks such as cleaning, lubricating, and inspecting the pulleys for wear or damage. Regular maintenance helps identify and address any potential safety concerns, ensuring that the pulleys continue to function properly and safely.
8. Professional Assistance:
If you are unsure about any aspect of dealing with spa pulleys or if the task requires specialized knowledge or expertise, seek professional assistance. A spa technician or a qualified professional can provide guidance, perform the necessary maintenance or repair tasks, and ensure that safety protocols are followed.
In summary, when dealing with spa pulleys, it is important to prioritize safety. This includes disconnecting power, following lockout/tagout procedures, wearing appropriate PPE, receiving proper training, inspecting equipment, ensuring proper installation and alignment, conducting regular maintenance, and seeking professional assistance when needed. By adhering to these safety considerations, the risk of accidents or injuries associated with spa pulleys can be minimized, promoting a safe working environment for all individuals involved.
What role do spa pulleys play in spa pump and motor systems?
Spa pulleys play a crucial role in spa pump and motor systems. Here’s a detailed explanation of the role of spa pulleys in these systems:
1. Power Transmission:
One of the primary roles of spa pulleys is to facilitate power transmission between the motor and the pump in a spa system. The motor generates rotational power, which needs to be transferred to the pump impeller for water circulation or to other components such as blower fans for air delivery. Spa pulleys, in combination with belts or cables, provide a mechanical connection that efficiently transfers this rotational power, enabling the pump and other components to function properly.
2. Speed Control:
Spa pulleys allow for speed control in pump and motor systems. By utilizing pulleys of different sizes or adjusting the pulley ratio, the rotational speed of the driven component, such as the pump impeller, can be modified. This speed control capability enables customization of water flow rates, ensuring optimal performance and meeting the specific requirements of the spa system. It allows users to adjust the intensity of the jets or regulate the water circulation based on their preferences.
3. Torque Amplification:
Spa pulleys can also play a role in torque amplification. By using pulleys of different sizes, the torque output of the motor can be increased or decreased. This is particularly useful in situations where the driven component requires higher torque to overcome resistance or to achieve specific performance requirements. Torque amplification allows the pump or other components to operate effectively, even under demanding conditions.
4. Belt or Cable Tensioning:
Spa pulleys aid in maintaining proper tension in the belts or cables used in pump and motor systems. Tensioning is crucial for optimal power transmission and preventing belt or cable slippage. Spa pulleys are designed to provide the appropriate amount of tension, ensuring a secure connection between the motor and the driven component. Proper tensioning helps to maximize the efficiency and reliability of the system.
5. Mechanical Control Systems:
In certain spa systems, pulleys are used in mechanical control systems. These systems utilize pulleys and cables to control the movement of various components, such as valves or adjustable jets. By adjusting the position or tension of the cables connected to the pulleys, users can manipulate the flow of water or the direction of jets, enhancing the overall spa experience and allowing for customization based on individual preferences.
6. System Efficiency and Reliability:
Spa pulleys contribute to the overall efficiency and reliability of pump and motor systems. Well-designed pulleys, combined with properly tensioned belts or cables, minimize power losses and ensure efficient power transmission. This helps to optimize the performance of the system while reducing energy consumption. Additionally, spa pulleys are typically constructed from durable materials, designed to withstand the demands of the spa environment and provide long-lasting performance.
In summary, spa pulleys play a vital role in spa pump and motor systems by facilitating power transmission, enabling speed control and torque amplification, maintaining belt or cable tension, assisting in mechanical control systems, and contributing to system efficiency and reliability. Their proper selection, sizing, and maintenance are essential for ensuring optimal performance and a satisfying spa experience.
How do spa pulleys contribute to the operation of water circulation and jets?
Spa pulleys play a crucial role in the operation of water circulation and jets within a spa or hot tub system. Here’s a detailed explanation of how spa pulleys contribute to the operation of water circulation and jets:
1. Water Circulation:
In spa and hot tub systems, water circulation is essential for maintaining water quality, distributing heat evenly, and ensuring effective filtration. Spa pulleys are commonly used to connect the motor or drive source to the pump impeller. As the motor rotates, it drives the spa pulley, which then transfers rotational power to the pump impeller. The impeller creates a suction force that draws water into the pump and then pushes it through the filtration system and jets, facilitating water circulation throughout the spa or hot tub.
2. Jet Operation:
Jets in a spa or hot tub system are responsible for creating therapeutic water flow and pressure. Spa pulleys play a significant role in powering and controlling the jets. The motor or drive source is connected to the pump impeller via the spa pulley. As the impeller spins, it pressurizes the water, which is then directed through the jet nozzles. The spa pulley ensures that the impeller receives sufficient rotational power to generate the desired water flow and pressure, providing a soothing and invigorating hydrotherapy experience.
By transferring rotational power from the motor to the pump impeller, spa pulleys enable efficient water circulation and jet operation in the following ways:
Belt Engagement: The grooved or toothed surface of the spa pulley securely engages the belt, such as a V-belt or timing belt, preventing slippage. This ensures that the rotational power from the motor is effectively transferred to the pump impeller, promoting consistent water circulation and jet performance.
Power Transmission: The spa pulley acts as a mechanical link between the motor or drive source and the pump impeller. As the motor rotates, the pulley rotates as well, transmitting rotational power to the impeller. This power transmission drives the impeller’s spinning motion, creating the necessary water flow and pressure for water circulation and jet operation.
Pulley Ratio: In some cases, spa pulleys are designed with specific ratios to achieve desired speed or torque outputs. By selecting pulleys with the appropriate ratio, the rotational speed or torque can be adjusted to meet specific water circulation and jet performance requirements. This allows for customization and optimization of the system’s water movement and therapeutic effects.
Overall, spa pulleys are integral components that contribute to the smooth operation of water circulation and jets in spa and hot tub systems. They ensure the efficient transfer of rotational power from the motor to the pump impeller, facilitating proper water flow, pressure, and distribution throughout the system, as well as delivering an enjoyable hydrotherapy experience.
editor by CX
2024-05-09